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Meeting 2025 TMS Annual Meeting & Exhibition
Symposium Melt Processing, Casting and Recycling
Presentation Title ThermaSiC Coating for Applications in Contact with Molten Aluminum
Author(s) Nicholas Smith-Hanssen, Stian Sannes, Ali Ebrahimi, Jeremy Rydberg, Hunter Boroff, Sarina Bao
On-Site Speaker (Planned) Nicholas Smith-Hanssen
Abstract Scope ThermaSiC is a SiC based coating where 1 µm particles of SiC are embedded in a matrix of YAG, giving a coating with high hardness and wear resistance. The coating is applied to steel substrates using an HVOF thermal Spray gun. The coating has been evaluated and tested for applications facing molten aluminum. ThermaSiC coating does not wet molten aluminum as the contact angle has been measured to be between 140 and 150° depending on coating conditions. The non-wetting and wear resistant properties have enabled ThermaSiC to work as a novel coating for the steel rollers submerged in molten aluminum for extended periods during the aluminizing of steel strips. The use of ThermaSiC on these rollers enabled it to be made of carbon steel rather than stainless steel at the same time as providing fewer maintenance and quality issues in the final sheet.
Proceedings Inclusion? Planned: Light Metals
Keywords Aluminum, High-Temperature Materials, Surface Modification and Coatings

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Application of Digital Twins for Complete DC-Casting Lines
BATSCAN – A Breakthrough for Industrial Inclusion Measurement in Aluminium Casthouses
Development of Numerical Model of Plasma Burner for Primary Aluminium Casthouses
Dynamics of Hydrogen in Aluminium in Contact with Humid Atmosphere
In Situ Observations of the Nucleation and Growth of Al-Si-Fe-Mn Intermetallics in Model Aluminium Alloys
Investigating the Castability of Recycling AZ91 Machining Chips Through Shape Casting
Investigation of Al6(Fe, Mn) Intermetallics Formation on AA8006 Aluminum Alloy Produced by Twin-Roll Casting at Different Solidification Conditions
Investigation of the Effect of Lacquered and Delacquered Scrap on Casting Impurities for Recycling Efficiency
Liquid Composition Analysis of Wrought Aluminum Alloys Using Laser-Induced Breakdown Spectroscopy (LIBS) for Industrial Furnace Applications
Modeling and Simulation of Cold Hearth Continuous Casting of Titanium Alloys
On the Influence of Oxide Layer Formation and Alloying in the Mg Vapor Pressure for Ternary Dilute Al-Mg Alloys
Optimizing Solid and Liquid Loading Times in Aluminium Melting Furnaces: Enhancing Efficiency and Process Control with SmartMelt Technology
Oxidation of Aluminium Melts in Dry and Moist Atmospheres
Removal Efficiencies of Hydrogen and Inclusions in a Combined Filter with De-Gassing and CFF
Removal of Metallic Impurities from Aluminum Alloy Using Gravity Sedimentation Technique
Removal of Zn and Other Volatile Elements from Molten Al by Vacuum Refining
Review of Recent Catastrophic Molten Metal Explosions and Their Causes
Sedimentation of Inclusions In Melts of Aerospace Structural Aluminium Alloy Castings: A Sustainable Approach
Smart Sensors for Additive Manufacturing and Aluminum Foundry 4.0 Initiatives
The Effect of Nucleating Particle Agglomerates on Grain Refiner Efficiency of 7xxx Aluminium Alloys
The Relationship Between Casting Thickness and Surface Quality of 8079 Alloy Foils in Twin-Roll Casting
ThermaSiC Coating for Applications in Contact with Molten Aluminum
Tracking Primary Al3Ti and Al3Zr Phase Formation in Liquid Aluminum Alloys Using LIBS
Ultra-Short Process for Producing Pure Nickel Casting Strip

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