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Meeting 2022 TMS Annual Meeting & Exhibition
Symposium Recycling and Sustainability in Cast Shop Technology: Joint Session with REWAS 2022
Presentation Title Process-related Characterization of the Influence of the Die Design on the Microstructure and the Mechanical Properties of Profiles Made from Directly Recycled Hot Extruded EN AW-6060 Aluminum Chips
Author(s) Alexander Koch, Sarah Laskowski, Frank Walther
On-Site Speaker (Planned) Alexander Koch
Abstract Scope In times of climate change, the possibility of producing profiles by direct recycling of aluminum scrap represents a promising alternative to conventional remelting. A new, innovative process chain for direct recycling of aluminum chips consists of a pre-compaction process to consolidate the chips and finally a hot extrusion process to produce the profiles. Particular importance in the process is attached to the removal of oxide layers on the individual chips in order to enable adequate welding. Parameters like pressure and shear strain influence the quality of the interface and can be adapted by the extrusion ratio. Therefore, the defect structure of the profiles, determined by computed tomography, was shown to mainly depend on the extrusion ratio and significantly influence the fatigue life by up to one decade. The findings could be used to establish an extrusion ratio-dependent fracture mechanics-based model for the estimation of the fatigue properties.
Proceedings Inclusion? Planned: Light Metals
Keywords Aluminum, Recycling and Secondary Recovery,

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Effect of Compaction and Thermal De-coating Pre-treatments on the Recyclability of Coated and Uncoated Aluminium
Innovative Utilization of Aluminum-based Secondary Materials for Production of Metallurgical Silicon and Alumina-rich Slag
Process-related Characterization of the Influence of the Die Design on the Microstructure and the Mechanical Properties of Profiles Made from Directly Recycled Hot Extruded EN AW-6060 Aluminum Chips
Recycling Aluminum Casting Alloy Scrap Using Molten Salt Electrolysis
Towards Formulation of AlSi10Mg Alloy from Incinerator Bottom Ash
Use of Incinerator Bottom Ash (IBA) in Aluminium Recycling

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