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Meeting MS&T24: Materials Science & Technology
Symposium Additive Manufacturing: Equipment, Instrumentation and In-Situ Process Monitoring
Presentation Title Phase and Stress Manipulation via Operando Multispectral Infrared, Digital Image Correlation, and Neutron Diffraction
Author(s) James C. Haley, Chris Fancher, Calen Kimmel, John Potter, Wei Tang, Ke An, Dunji Yu, Alex Plotkowski
On-Site Speaker (Planned) James C. Haley
Abstract Scope Solid state transformation, such as martensite formation, drives microstructural evolution with the thermal and strain history induced by the complex toolpath in AM. Therefore, accurate in-situ measurement of both temperature and strain are essential to control phase transitions. We employ multispectral infrared imaging to monitor temperature and emissivity, and digital image correlation to measure strain patterns in AM components. Spatially mapping these measurements together permits deconvolution of the thermal strain from elastic-plastic components, enabling the identification of strain-inducing phase changes. Using these methods, in tandem with operando neutron diffraction for validation, we interrogate common heuristic controls such as infrared threshold temperatures and active substrate thermal control for their efficacy in controlling martensite formation and annealing. We demonstrate the capability of manipulating the pattern of residual stress using these operando sensors as well as the resultant microstructure. In this talk, we discuss methods and implementation, scalability, and implications for controls applications.

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A Low-Cost Laser Beam Profile Measurement Technique for High-Power Lasers Used in Metal Manufacturing Processes
Advancements in Microstructure Control in Additive Manufacturing through Operando X-ray Studies
Analysis of Thermal Profile in Continuous Casting Guide Rolls during Laser Cladding under Different Operating Conditions
E-beam Spot Melt Process Mapping via High-Speed Two-Color Thermal Imaging
Effect of In-Situ Heating and Post-Processing on the Microstructure and Mechanical Properties of IN718 Produced by LPBF
Electron Optical Imaging: A Versatile Process Monitoring Tool in Electron Beam Powder Bed Fusion
Fringe Projection In Situ Monitoring of L-PBF Process for Evaluating Part Health
High-Speed Spectral Sensing for Real-Time AM Process Monitoring and Control
Investigation of Gradient Alloy Composition Measurement with LIBS: Towards In Situ Composition Monitoring in Additive Manufacturing
Leveraging high-throughput X-ray imaging for a deeper understanding of Powder Bed Fusion and in a Adaptive Laser Power Control Methodology
Mechanistic Investigation of Powder Catchment Efficiency Through In-situ Monitoring in Laser Directed Energy Deposition
Melt Pool Thermal Imaging on Wire-Arc Additive Manufacturing Using the Two-Color Method with a Commercial Color Camera
Phase and Stress Manipulation via Operando Multispectral Infrared, Digital Image Correlation, and Neutron Diffraction
Process Informed Surface Topography Measurements for Thermal-Based Over Melting Prediction
Semantic Segmentation and Spreading Anomaly Identification of Binder Jet In-Situ Images
Using Photothermal Radiometry and Lock-In Thermography to Rapidly Screening Thermal Property and Characterizing Microstructure of Advanced and Additive Manufacturing Components

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