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Meeting 2025 TMS Annual Meeting & Exhibition
Symposium Aluminum Reduction Technology
Presentation Title Industry Case Study: Optimisation of Alumina Feed Cycle According to Anode Process Operation
Author(s) André van Haaren, Hanno Vogel, Nicholas Hahn, Roman Düssel
On-Site Speaker (Planned) André van Haaren
Abstract Scope Increasing current and reducing the anode-cathode-distance are ongoing trends for pushing the productivity and reducing the energy consumption. This makes it more difficult for the feeding technologies to catch up. In this work the feeding is analysed in relation to the anode change phases. In particular anode effects and overfeeding phases were examined for abnormalities in the periods before and after anode changes. A critical time for anode effects was found in the last few hours before the next anode change, due to minimal secondary feeding. As a solution the development of a variable feed rate scheme depending on the different stages of the anode change cycle is presented. The tendency for sludge formation immediately after the anode change, as well as the periods of minimal secondary feeding were taken into account. Significant improvements in the anode effect rate and more stable feeding cycles were observed.
Proceedings Inclusion? Planned: Light Metals
Keywords Aluminum, Process Technology,

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A New Concept for Measuring Heat Fluxes from Electrolysis Cells
Advancements of INAFeed Tech for Enhanced Efficiency and Reliability in Reduction Cell Operations at INALUM
AlF3 Shots Prediction for Optimal Temperature Control and Process Efficiency in Aluminium Smelter
Analysis of Alumina Feeding Methods in the Dry Fume Purification System
Anode Change Resistance Addition Optimization
Anode Clamp Reliability Improvements in EGA DX Reduction Potlines
Basement Thermite Events in Smelting Operations
Comparative Analysis of Self-Compensating Busbar Scheme and External-Compensating Busbar Scheme for Aluminum Reduction Cells
Electrical and Magnetohydrodynamic Effect of Cathode Rodding and Anode-Cathode Arrangement in Aluminium Reduction Cell
Enthalpies for Dissolution of Alumina in Hall-Héroult Bath: Towards More Accurate Modelling of Energy Balances
Evolution of Power Modulation Technology in Response to Changing Market Conditions Worldwide
Experiences and Learnings from Two Major Power Outages at the Hydro Årdal Smelter
High End Robot for Reduction Cells Basement Cleaning In EGA Smelter
Hybrid Digital Twin for Stable Fluoride Content in Potroom Alumina Feed
Impact of Operational Practices, Housekeeping and Maintenance in the Reliability of Pot-to-pot Busbar Circuits
Inalum Pilot Pots Upgrade – Successful Completion of the Performance Test
Industrial Implementation of Digital Monitoring and Intelligent Control in Aluminum Reduction Cells
Industry Case Study: Optimisation of Alumina Feed Cycle According to Anode Process Operation
Maaden Reduction Potline Partial Failure Incident & Recovery Process
MHD Model Validation Through 3D Scanning and Big Data Analytics
ML-Powered Pot Performance Prediction in Aluminium Smelter
Modelling Aluminium Electrolysis Cell Cathode Assembly with Iron-Copper Composite Bars and Super Pastes
Numerical Simulation and Analysis of Pot Tightness, Heat Transfer, and Airflow in Aluminum Reduction Cells
Numerical Simulations of Copper Rod Insertion Effects on Current Density, Flow Field Distribution, Cathode Wear, and Electrothermal Dynamics in Aluminum Reduction Cells
Optimization of Alumina Feeding in Electrolysis Cells using Multiphysics Modeling and Deep Learning Surrogate
Optimizing Aluminum Production: Overview of Semi-Partial Pot Reconstruction at PT Inalum
Optimizing Anode Change in Aluminum Cells – A Digital Twin Approach
Pilot Scale Regeneration of Aluminum Fluoride from Pure Bath
Pot Integrated Abart (PIA) Long Term Performance During Continuous Operation
Pot Shell Demolition Facility Reliability Improvement For EGA Smelter
Potassium Removal from Aluminum Electrolyte in Aluminum Electrolysis Process
Potential Significance of Baking Furnace Indicators to Potroom Business Performance
Qualitative and Quantitative Analysis of Multi-Bubble Motion Using a Physical Laboratory Model of the Hall-Héroult Cell: From Sliding Under the Anode to Rising Up in the Side Channel
Reducing Cell Voltage in Albras
Reduction Pot Cells Tap Door Improvements For EGA DX Technology
Research and Application on Big-Data Breaker Jam Identification and Intelligent Control Technology Basing on Single-Point Feeding
Restart of Potline 3 at Hindalco Renukoot Smelter
Strategy to Increase the Number of High Purity Metal (HPM) Pots at INALUM
Study on Energy Balance in Low Voltage Operation of Aluminum Electrolysis
Study on Heat Dissipation Trend of Aluminum Electrolysis Cell in China
Study on the Interface Deformation and Anode Current Distribution Variation in the Process of Anode Change in Aluminum Reduction Cell
Task Cycle Transition Dtrategy at ALBRAS Potlines
The Application of Anode Current in Current Efficiency Improvement in Reduction Cells
The Influence of Calcium Fluoride on Entrainment of Electrolyte During Metal Siphoning
The Side Ledge Regulating System of Aluminum Reduction Cell
The (In)Evitable Link between Carbon Dust and Anode Quality
Theoretical Basis for Future Control of Impurity Elements in Hall-Héroult Cells
Ultrafine Droplet Horizontal Desulfurization Technology for Aluminum Reduction Flue Gas and Its Demonstration Application

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