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Meeting 2025 TMS Annual Meeting & Exhibition
Symposium Aluminum Reduction Technology
Presentation Title A Successful 72-hour Sleeping Mode Operation on AP40 Pots in Kitimat Smelter: A Case Study.
Author(s) Pradeep kumar varma kalidindi, Kara Chisholm, Jennifer Petten , Pierre-luc Voyer, Patrice Desrosiers
On-Site Speaker (Planned) Kara Chisholm
Abstract Scope Kitimat’s Aluminum Smelter uses AP40 Technology with eight sections of 48 pots in a single pot line configuration with a unique asymmetric GTC configuration requiring a unique “siphon” alumina conveying pathway. In this type of configuration, continuity in alumina supply can be interruption can disrupt a smelter operating at full capacity over a long period. The 48-pot section experienced a hyper-dense phase system failure on November 9, 2022, causing 48 pots to lose alumina supply abruptly. Initially, the maintenance diagnosis assumed no foreseeable recovery within 72 hours. A contingency plan was activated, keeping the pots in sleeping mode for a few days by lowering the anode beam such that no electrolysis occurs. Meanwhile, limited information exists on alumina disruption and the use of the sleeping mode on a full section. This paper summarizes the successful process steps in Kitimat that prevented pot failure by employing the sleeping mode.
Proceedings Inclusion? Planned: Light Metals
Keywords Aluminum,

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A New Concept for Measuring Heat Fluxes from Electrolysis Cells
A Successful 72-hour Sleeping Mode Operation on AP40 Pots in Kitimat Smelter: A Case Study.
Advancements of INAFeed Tech for Enhanced Efficiency and Reliability in Reduction Cell Operations at INALUM
AlF3 Shots Prediction for Optimal Temperature Control and Process Efficiency in Aluminium Smelter
Aluminum electrolysis artificial intelligence cell controller and industrial applications
Analysis of Alumina Feeding Methods in the Dry Fume Purification System
Anode change modifier optimization
Anode Clamp Reliability Improvements in EGA DX Reduction Potlines
Comparative Analysis of Self-Compensating Busbar Scheme and External-Compensating Busbar Scheme for Aluminum Reduction Cells
Electrical and Magnetohydrodynamic Effect of Anode-Cathode Arrangement and Cathode Rodding in Aluminium Reduction Cell
Enthalpies for Dissolution of Alumina in Hall-Héroult Bath: Towards More Accurate Modelling of Energy Balances
Evolution of power modulation technology in response to changing market conditions worldwide.
High End Robot for Reduction Cells Basement Cleaning In EGA Smelter
Hybrid Digital Twin for Stable Fluoride Content in Potroom Alumina Feed
INALUM PILOT POTS UPGRADE – SUCCESSFUL COMPLETION OF THE PERFORMANCE TEST
Industrial Implementation of Digital Monitoring and Intelligent Control in Aluminum Reduction Cells
INDUSTRY CASE STUDY: OPTIMISATION OF ALUMINA FEED CYCLE ACCORDING TO ANODE PROCESS OPERATION
Inert Anode Aluminum Cells – Present Status and Future Prospects
Innovative Stepped Stub Technology in Aluminum Smelting
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MHD Model Validation Through 3D Scanning and Big Data Analytics
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Modelling aluminium electrolysis cell cathode assembly with iron-copper composite bars and super pastes
Numerical Simulation and Analysis of Pot Tightness, Heat Transfer, and Airflow in Aluminum Reduction Cells
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Optimization Practice and Research of Lining for 420kA Graphitized Aluminum Reduction Cell
Optimizing Aluminum Production: Overview of Semi-Partial Pot Reconstruction at PT Inalum
Optimizing Anode Change in Aluminum Cells – A Digital Twin Approach
Pilot Scale Regeneration of Aluminum Fluoride from Pure Bath
Pot Integrated Abart (PIA) long term performance during continuous operation
Pot Shell Demolition Facility Reliability Improvement For EGA Smelter
Potassium Removal from Aluminum Electrolyte in Aluminum Electrolysis Process
Qualitative and Quantitative Analysis of Multi-Bubble Motion Using a Physical Laboratory Model of the Hall-Héroult Cell: From Sliding Under the Anode to Rising Up in the Side Channel
Reducing Cell Voltage in Albras
Reduction Pot Cells Tap Door Improvements For EGA DX Technology
Research and Application on Big-data Breaker Jam Identification and Intelligent Control Technology Basing on Single-point Feeding
Restart of Potline 3 at Hindalco Renukoot Smelter
Strategy to Increase the Number of High Purity Metal (HPM) Pots at INALUM
Study on energy balance in low voltage operation of aluminum electrolysis
Study on Heat Dissipation Trend of Aluminum Electrolysis Cell in China
Study on the interface deformation and anode current distribution variation in the process of anode change in aluminum reduction cell
Task cycle transition strategy at ALBRAS potlines
The application of anode current in current efficiency improvement in reduction cells
The Influence of Calcium Fluoride on Entrainment of Electrolyte during Metal Siphoning
The Side Ledge Regulating System Of Aluminum Reduction Cell
Theoretical Basis for Future Control of Impurity Elements in Hall-Héroult Cells
Turbulent Damping Rate Effects on the MHD Stability of Aluminium Cells
Ultrafine droplet horizontal desulfurization technology for aluminum reduction flue gas and its demonstration application
Upgrade and Optimization of 500kA Aluminum Reduction Cells

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