| About this Abstract |
| Meeting |
2023 TMS Annual Meeting & Exhibition
|
| Symposium
|
Friction Stir Welding and Processing XII
|
| Presentation Title |
Enhanced Tensile and Tear Toughness Properties of Thin-wall Vacuum-assisted High-pressure Die-cast Aural-5 Alloy by Friction Stir Processing |
| Author(s) |
Avik Samanta, Hrishikesh Das, Glenn J Grant, Saumyadeep Jana |
| On-Site Speaker (Planned) |
Avik Samanta |
| Abstract Scope |
Steadily rising demand for glider weight reduction has driven the development of vacuum-assisted high-pressure die-cast (HPDC) Al-alloys for automotive structural components. Aural-5 is a strontium-modified HPDC alloy utilizing manganese (Mn) to reduce die soldering, eliminating detrimental needle-shaped Fe-bearing β-phase intermetallic and improving ductility. HPDC Aural-5 contains shrinkage porosity, dendrites with Al-Si eutectic colonies, externally solidified crystals (ESCs), shear-band structure, and large second-phase particulates. Porosity, ESCs and large second-phase particles work as crack initiation sites, negatively impacting tensile properties. In this study, friction stir processing (FSP) is employed for microstructural modification of a thin-walled HPDC Aural-5 by eliminating porosity and breaking down dendrites, second-phase particles, eutectic colonies, ESCs and shear-band structures to create wrought microstructure with homogenized particle distribution. Mechanical property characterization indicates ~30% and ~35% enhancement in yield strength and ductility and associated marked effects on ~69% improvement in tear toughness according to the ASTM B871 test. |
| Proceedings Inclusion? |
Planned: |
| Keywords |
Aluminum, Mechanical Properties, Process Technology |