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Meeting 2025 TMS Annual Meeting & Exhibition
Symposium Additive Manufacturing: Marine Materials and Structures
Presentation Title Process-Microstructure-Property Relationship of Duplex Stainless Steel Deposited via L-DED Process: Build Orientation and Alloying Perspectives
Author(s) Prayag Burad, Vishal Mahey, Grant Johnson, Peter Collins, Sougata Roy
On-Site Speaker (Planned) Prayag Burad
Abstract Scope Austeno-Ferritic Duplex Stainless Steel (DSS) offers excellent mechanical and corrosion resistance, predominantly used in marine and off-shore conditions. Two aspects of Laser Direct Energy Deposition (L-DED) of DSS were explored: build orientation and in-situ versus ex-situ alloying approach and their impact on microstructure and mechanical properties. L-DED samples leveraging bidirectional scan strategy appeared as columnar ferritic, and Grain Boundary Austenite(GBA), Intragranular Austenite(IGA), Widmanstätten Austenite(WA). Energy Backscatter Diffraction(EBSD) results revealed phase distribution of as-deposited samples was nearly ferritic due to the rapid cooling. Microhardness slightly decreased due to increasing IGA. Tensile behavior showed differences in build orientation due to grain boundary hardening. Further, in-situ and ex-situ alloying in DSS using L-DED could successfully control the microstructure. EBSD results indicated drastic effect in resulting phase fraction only by 1wt% Ni addition via in-situ alloying. This can play a crucial role in multi-modal large-scale AM functional parts for future marine applications.
Proceedings Inclusion? Planned:
Keywords Other,

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

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Additive Friction Stir Deposition: A Novel Approach for Marine Alloys Fabrication
Additive Friction Surfacing of High-Strength Low-Alloy Steel
Additive Manufacturing For Maritiem Industry
Characterizing Microstructural Features of Gradient Materials using Ultrasonic Scattering
Collection, Processing and Use of In-situ Assessment Data to Support the Qualification of Additively Manufactured Parts
Delivering on the Promise of Large-Scale Metal AM
Dislocation-κ-Precipitate Interactions in Wire-Arc Additive Manufactured Nickel Aluminum Bronze Alloy Through Micro-Pillar Deformation
Exploring Advanced Manufacturing Methods for Defense Applications
Exploring the Effect of Build Height on Microstructure and Tensile Behavior of Large-Scale Wire-Arc Additive Manufactured Duplex Stainless Steel 2209
Exploring the Process-Microstructure-Property Relationship of Nano-treated Aluminum Alloy Deposited via Wire Arc Additive Manufacturing
In Situ Tribocorrosion Studies of Wire Directed Energy Deposited Commercially Pure Titanium
Influence of Build Direction and Part Size on the Microstructure and Mechanical Properties of 3D Printed 316 Stainless Steel
Microstructure-Property Relationships of Wire-Arc Additively Manufactured 2205 Duplex Stainless Steels
Nano-indentation Tomography of Wire-Arc Additive Manufactured Nickel Aluminum Bronze Alloy
Printability and Green Mechanical Properties of Binder jet Additive Manufactured Co-Cr-Mo Parts
Process-Microstructure-Property Relationship of Duplex Stainless Steel Deposited via L-DED Process: Build Orientation and Alloying Perspectives
Process and Heat Treatment Effects on the Microstructure and Mechanical Properties of Nickel Aluminum Bronze (NAB) Fabricated by W-LDED
Seawater Corrosion Resistance of Austenitic Stainless Steel Claddings on Low Carbon Steel Fabricated with Laser-Wire Directed Energy Deposition
Solidification Behavior and Weldability of Cu-Based Feedstock in Gas Metal Arc Directed Energy Deposition
Study of Nb-Rich Precipitate Evolution During Post-Build Heat Treatment of Additively Manufactured Cu-30Ni and Its Influence on Mechanical Properties
Understanding the Influence of Precipitation on Fatigue Crack Growth and Cyclic Stress Strain Behavior in an Additively Manufactured Cu-based Alloy

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