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Meeting MS&T24: Materials Science & Technology
Symposium Electrification of Iron and Steel
Presentation Title Simulation of Steel Slab Induction Heating with an Adaptive Soaking Process
Author(s) Misbahuddin Husaini Syed, Abhishek Kolakotla, Nicholas Walla, Armin Silaen, Chenn Q. Zhou
On-Site Speaker (Planned) Abhishek Kolakotla
Abstract Scope The decarbonization of steel production has become a massive global undertaking, with the steel industry approach the problem of carbon emissions from nearly every angle. The reheating furnace, which is an important part of steel production, is an energy intensive and high-emission process currently reliant on the combustion of hydrocarbons to heat steel product. An alternative means of reheating steel product is through the use of magnetic induction. However, induction reheating faces several challenges, including power requirements and the potential for product cracking from thermal stresses. This work explores the use of a 3d transient numerical simulation to model an adaptive power cycle that detects dangerous peak stresses within a magnetically-heated steel slab and adjusts coil power to prevent thermal stress and reduce energy requirements. The heating and thermal stresses in the slab are compared against a slab heated with a fixed power level.

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A Volume Expansion Decarburization Kinetics of a Fe-1wt%.C Liquid Steel by Varying Ar-CO2 Ratio Used for Electric Arc Furnace
An Overview of Department of Energy’s RD&D Strategy for Decarbonizing Iron and Steel
Application and Prospect of Biomass Carbonization Process in the Field of Ironmaking
BioIron™ – The Development of a Low CO2 Emissions Ironmaking Process Utilising Raw Biomass as a Reductant and Microwaves as an Energy Source
Challenges and Opportunities for Electrification of the Ironmaking Process
Decarbonizing EAF Steelmaking by Using CO2-Sourced Graphite Electrodes in EAF Steelmaking
Electrification of Combustion Processes in Steel Manufacture – Applications and Technologies
Electrification of Heavy Industry - Challenges and Opportunities
Electrified CSP® Nexus Solution
Electrochemical Co-Recovery of Energy Critical Metals, Silica, and Calcium and Magnesium Hydroxides from Slags
High-Efficient Production of High-Purity Iron from Oxide Ores by Acidic Electrowinning in Anion-Rich Electrolytes
Impact of Varied Oxygen Injection on Refining Process in an Industry-Scale EAF Through CFD Model
Modeling Iron Ore Reduction on Pilot Scale and Industrial Scale to Determine Economic Penalty of Pure H2 Operation
Simulation of Steel Slab Induction Heating with an Adaptive Soaking Process
Sustainable Steelmaking: A Case of NIST's Vision for Sustainable Manufacturing

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