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Meeting 2025 TMS Annual Meeting & Exhibition
Symposium Electrode Technology for Aluminum Production
Presentation Title Impact of Increasing the Height of Carbon Anodes for Aluminum Production
Author(s) Emmily Fonseca, Marcus Brasiliense, Paulo Nogueira, Felipe Biolchini, Nayáry Monteiro, Camila Rabelo da Silva, Benigno Ramos Junior
On-Site Speaker (Planned) Emmily Fonseca
Abstract Scope Increasing the dimensions of the carbon anode, specifically its height or width, can enhance stability in the electrolysis process, leading to increased current efficiency and helping to decrease the iron contamination in the aluminum produced. For this reason, optimizing the dimensions of carbon anodes has been a matter of interest for aluminum smelters. However, these modifications generally demand substantial investments, especially in the paste plant and baking furnace chambers. This project aimed to increase the height of the anode while achieving enhancements in both the electrolysis and carbon process. These improvements aimed to extend the anode cycle and the intervals between anode changes, reduce gross carbon consumption, and minimize the daily exposure time of operators. Notably, these advancements were pursued with minimal investment requirements.
Proceedings Inclusion? Planned: Light Metals
Keywords Aluminum,

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A Review of Coke Bulk Density Testing
A Review of Technical Responses to Anode Production Challenges Encountered Since 2000 – With a Look Forward for the Next 10 Years
DENSICROSS - Intelligent Process Control
Determining the Optimal Anode Baking Level Amidst Coke Quality Variation and Productivity Constraints
Development of a Traceable Marker for Pitch Distribution Analysis in Baked Carbon Anodes
EGA Addresses Calcined Petroluem Coke (CPC) Quality Variation Impact on Anode Quality and Performance
Electrochemical Characterization of Bubble Behaviour on Pilot Anodes With Varying Porosity and Coke Quality
End-of-Life Treatment of Spent Potlining by Low Pressure and Heat
Experimental Study of the Green Anode Cooling
Experimental Study on Sodium in Carbon Anodes
Impact of Increasing the Height of Carbon Anodes for Aluminum Production
Managing Bake Furnace Relines to Optimize Fire Startup
Mitigating Fire Risk at EGA Paste Plants by Improving the Performance and Reliability of Regenerative Thermal Oxidizer (RTO) and Heat Transfer Medium (HTM) Systems
Novel 3D X-Ray Microscopy Technique to Unlock the Detail of Internal Coke Structures
Screening Pyrolysis Bio-Oils as Binder for Carbon Anode in Aluminum Production
Separation and Recovery of Fluoride, Carbon, Alkali Metal Oxides and Refractories With Vacuum Distillation Process From Aluminum Electrolytic Cell Spent Pot Lining
Simulation Energy-Saving Analysis and Application of New Anode Baking Furnace
TeqMapping: A Test Developed to Map the Impact of Baking Temperatures on Calcined Petroleum Cokes (CPC)
The Anode Baking Level Measurement Scale - Ensuring Harmonization When Using the ISO 17499 Method With Different Green Cokes
The Impact of Chamfered Sides on Cost and Carbon Consumption

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