About this Abstract |
Meeting |
2025 TMS Annual Meeting & Exhibition
|
Symposium
|
Printed Electronics and Additive Manufacturing: Advanced Functional Materials, Processing Concepts, and Emerging Applications
|
Presentation Title |
Multimaterial Aerosol Jet Printing for Patterning Material Gradients |
Author(s) |
Ethan B. Secor |
On-Site Speaker (Planned) |
Ethan B. Secor |
Abstract Scope |
Aerosol jet printing offers digital fabrication of functional nanomaterials from liquid-phase inks. By combining two distinct aerosol streams in line within the printhead, multiple materials can be printed simultaneously from the same nozzle, allowing in principle fabrication of patterns containing a composition gradient. This presentation will highlight recent efforts to better understand this multimaterial printing capability, including the influence of ink formulation and printhead geometry on mixing uniformity. In one example, a nanoscale thermite containing aluminum and copper oxide nanoparticles was patterned, allowing microscale fabrication of energetics without upstream mixing to accommodate safety concerns in materials processing. In a second example, two distinct carbon nanomaterials were combined during printing to tailor electrical conductivity, including the demonstration of a graded pattern by dynamically changing the ratio of materials during patterning. This offers a compelling platform to fabricate more sophisticated structures with high resolution, digital control, and broad materials compatibility. |
Proceedings Inclusion? |
Planned: |
Keywords |
Electronic Materials, Additive Manufacturing, Thin Films and Interfaces |