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Meeting 2025 TMS Annual Meeting & Exhibition
Symposium Recycling and Sustainability in Cast Shop Technology: Joint Session with REWAS 2025
Presentation Title Achieving High Impurity Tolerance in Recycled Aluminum Alloy through Solid Phase Processing
Author(s) Tianhao Wang, Xiao Li, Akash Mukhopadhyay, Shivakant Shukla
On-Site Speaker (Planned) Tianhao Wang
Abstract Scope Transitioning vehicle manufacturing to predominantly recycled materials offers significant energy savings and reduces CO2 emissions. However, impurities, particularly in recycled light alloys like aluminum, pose limitations and hinder increased recycling in conventional manufacturing. Solid Phase Processing (SPP) presents a more efficient and environmentally friendly method for recycling secondary aluminum alloys. By breaking down impurities into smaller sizes and redistributing them uniformly, SPP prevents these impurities from initiating cracks under external loads, thereby enhancing the overall performance of recycled materials. Nevertheless, determining the threshold level of impurities—affected by variations in type, concentration, and size—can be time-consuming. This study aims to expedite this process by developing a rapid screening methodology. This approach will generate bulk-scale samples with gradient impurity concentrations, facilitating quicker assessments of optimal levels. Moreover, adjustments to impurity type and size can be explored using different process parameters.
Proceedings Inclusion? Planned: Light Metals
Keywords Aluminum, Recycling and Secondary Recovery, Characterization

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A Modeling Methodology of New Combustion Technologies for Aluminum Remelting Furnaces
A Risk-Based Approach to Qualification of Hydrogen as Fuel in Aluminum Casthouses
Achieving High Impurity Tolerance in Recycled Aluminum Alloy through Solid Phase Processing
Classification of Automotive Aluminum Scrap into Cast and Wrought Alloys
Development of Aluminum Chips Recycling Process for Recovery Rates and Corrosion Resistance of A380 Alloy
Electrolytic Purification of Aluminum Scrap in NaCl-KCl-Na3AlF6 Molten Salt System
Energy Efficiency and Clean Energy Usage in Aluminum Cast House Equipment
Enhancing Secondary Aluminum Supply: Optimizing Urban Mining through A Systems Thinking Approach
Environmental Impact Lifecycle Assessment of Green Sand Moulding in Foundries
Microstructure-Based Analysis of Bonding Mechanisms of Solid-State-Recycled Aluminum Chips for Sustainable Semi-Finished Products
Multifrequency Ultrasonic Treatment of Aluminum Alloys for Microstructural Modification
Oxy-Fuel Combustion: Impact of Hydrogen Combustion on Aluminum Melt Quality in Secondary Melting Processes

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